Aerospace Adhesives and Sealants Market: Applications in Aircraft Manufacturing

 The global aerospace adhesives and sealants market size was estimated at USD 1,319.6 million in 2024 and is projected to reach USD 1,966.0 million by 2030, growing at a CAGR of 7.0% from 2025 to 2030. The aerospace adhesives and sealants market is primarily driven by a rising demand for lightweight and fuel-efficient aircraft.

 

As the aerospace industry seeks to improve fuel economy and reduce greenhouse gas emissions, there is a significant shift toward using lightweight materials such as composites and aluminum alloys. Adhesives and sealants play a crucial role in these applications, as they provide strong bonding solutions while reducing the need for fasteners and heavy materials that would otherwise add weight to the aircraft. The need for durable, high-strength bonding solutions that perform under extreme temperatures and pressure conditions further drives the adoption of advanced aerospace adhesives and sealants.

 

Technological advancements in adhesive and sealant formulations also contribute to market growth. Innovations in epoxy, polyurethane, and silicone-based adhesives have improved their compatibility with various substrates and enhanced their resistance to environmental factors such as UV radiation, moisture, and chemicals. This is particularly crucial in aerospace applications, where structural integrity and safety are paramount. Additionally, government and regulatory bodies worldwide are imposing strict safety and performance standards for aerospace materials, which further increases the need for high-performance adhesives and sealants that meet these criteria.

 

Key Market Trends & Insights

  • North America dominated the market and accounted for 47.13% of global revenue in 2024. Technological advancements in adhesive formulations, including innovations in epoxy, silicone, and polyurethane-based products, drive demand as they offer enhanced performance and versatility. These new formulations allow adhesives to perform effectively under varying temperatures, pressure changes, and exposure to chemicals.
  • Based on aircraft, the commercial aircraft segment accounted for a volume share of more than 63.8% in the adhesives market in 2024. The growth in the aerospace adhesives and sealants market within the commercial aircraft segment is driven by increasing global air travel demand, particularly in emerging economies in Asia Pacific and the Middle East.
  • Based on resin, epoxy held the highest share in the adhesive market in 2019 and accounted for a revenue share of more than 40.3% in 2024. In the aerospace adhesives and sealants market, epoxy resins play a crucial role due to their superior mechanical strength, adhesion properties, and resistance to high temperatures, making them a top choice for bonding in structural applications.
  • Based on sealants resin, the polysulfide segment is expected to grow at the fastest CAGR of 2.9% over the forecast period. Silicone held the highest share in the adhesive market in 2024. A primary driver for silicone sealants is their exceptional thermal stability and resistance to extreme temperatures, which are essential in the aerospace industry where materials must perform consistently under challenging conditions.

 

Order a free sample PDF of the Aerospace Adhesives And Sealants Market Intelligence Study, published by Grand View Research.

 

Market Size & Forecast

  • 2024 Market Size: USD 1,319.6 million
  • 2030 Projected Market Size: USD 1,966.0 million
  • CAGR (2025 to 2030): 7.0%
  • North America: Largest market in 2024

 

Key Companies & Market Share Insights

 

Some of the key players operating in the market include Henkel AG, 3M, and PPG Industries.

  • Henkel provides a range of products focused on meeting the specific needs of the industry. Their offerings include structural adhesives, such as epoxy and polyurethane-based formulations, designed for strong bonding in various aerospace applications. In addition, Henkel supplies sealants that provide effective sealing solutions to ensure airtight and watertight conditions. The company also offers specialty products for surface preparation and repair, catering to the requirements of manufacturers and maintenance operations within the aerospace sector.
  • 3M is a diversified technology and manufacturing company that has established itself as a leading provider of aerospace adhesives and sealants that meet stringent performance standards and regulatory requirements. The company's product offerings in the aerospace sector include a wide range of high-performance adhesives, sealants, and bonding agents designed for applications such as structural bonding, surface protection, and insulation. Notable products include 3M Scotch-Weld structural adhesives, 3M Adhesive Sealants, and 3M VHB tape, engineered to deliver exceptional strength, durability, and resistance to environmental factors, ensuring reliability and safety in various aerospace applications.

 

Key Players

  • Henkel AG & Co. KGaA
  • H.B. Fuller Company
  • 3M
  • Huntsman International LLC
  • PPG Industries, Inc.
  • Solvay
  • Bostik
  • DuPont
  • Hexcel Corporation
  • Dow

 

Explore Horizon Databook – The world's most expansive market intelligence platform developed by Grand View Research.

 

Conclusion

The aerospace adhesives and sealants market is poised for significant growth, driven by the increasing demand for lightweight and fuel-efficient aircraft. As technological advancements continue to enhance adhesive formulations and governments impose stricter safety standards, the need for high-performance adhesives and sealants will only intensify. This market evolution reflects the aerospace industry's commitment to innovation, performance, and sustainability, positioning it for a robust future.

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